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Stop Stockouts & Slash
Carrying Costs — Inventory
Management Consulting

Inventory management consulting from RTG Solutions Group identifies the root causes of inventory chaos. We don’t just recommend fixes. We partner with your team to implement data-driven solutions that cut carrying costs 10-25 % and lift accuracy to 97 % and beyond, often inside one quarter.

Our proven playbook of Inventory management consulting tackles processes, systems, and data gaps. Our approach boosts inventory accuracy and gets you full visibility to make smarter decisions.

Facing inventory challenges?

Book a free 30-minute discovery call—pinpoint key gaps and next-step fixes.

0 % → 100 %

digital inventory visibility (20 k locations)

ERP / WMS

requirements package delivered from scratch

70 % → 97 %

lifted inventory accuracy

Why inventory pain happens

Stock-outs and over-stocks drain $1.1 trillion from global P&Ls every year (IHL Group).

Pain Point
  • Excess on-hand & obsolete SKUs
  • Inaccurate cycle counts
  • Inefficient put-away/pick
  • Supplier lead-time swings
  • Zero visibility across sites
Cost Ripple
  • Rising carrying costs, write-offs
  • Missed orders, unplanned downtime
  • Labor overtime, late ships
  • Safety-stock bloat
  • Emergency freight
Fix We Implement
  • SKU rationalization, ABC/XYZ segmentation
  • Driven count program, RF scanning
  • Slotting analysis, WMS optimization
  • Vendor scorecards, collaborative MRP
  • IoT + RFID location tracking

Our RTG 4-Phase Approach™

This framework guides RTG Solutions Group’s inventory control consulting engagements with clients in every industry.

Discovery

Baseline & bottlenecks

~2 weeks

Deep-dive interviews, data pull, full process walk. Deliver Needs Analysis & current-state maps.

Execution

Design & migrate

6-10 weeks

Kaizen event, IMS-driven task plan, ERP/WMS setup, SOPs, Value Stream Maps, ROI model, on-site inventory count.

Validation

Prove repeatability

2-3 weeks

A/B, parallel, interface tests; KPI dashboard; fine-tune buffers & forecasts.

Adoption

Lock in change

~2 weeks

Train SMEs, create job aids, hand off governance kit, schedule quarterly health checks.

How do we cut excess inventory?

Our inventory optimization consulting team starts by segmenting SKUs by margin, velocity, and volatility inform dynamic buffers & reorder logic.

Tune Your Systems

We recalibrate reorder points and safety stock directly inside your ERP or WMS—no extra software, no spreadsheets.

Transfer Know-How

Crystal-clear SOPs, KPI dashboards, and side-by-side coaching empower your team to own the change.

ERP + WMS Alignment

When buffer logic lives in both platforms, stock signals fire instantly, trimming working capital up to 15 % in a quarter.

What ROI can you expect?

Many clients achieve full payback within six to nine months, depending on complexity and scale. 

Inventory Optimization Mini Case Study

Challenge

A high-tech manufacturer stuck at 82 % accuracy, suffering lost revenue.

Solution

Our inventory control consulting team mapped the current processes, launched driven cycle counts, fine-tuned ERP min/max settings, and deployed a live KPI dashboard.

Result

98.2 % accuracy and $1M inventory cost reduction in six months

Ready to See ROI Like This? Book a free 30-minute discovery call today.

Book A Call

What is a Typical Project Timeline?

Week Milestone Key Outputs
1-2 Discovery Needs Analysis, baseline KPIs, bottleneck list
3–12 Execution Integrated Master Schedule, Process Maps SOPs, Tech tuning
13–15 Validation Parallel testing, QA sign-off, KPI scorecard
16–17 Adoption Train SMEs, ensure adoption, sustain plan

Inventory Isn't Just Math. It's People, Process, and Proof.

To drive real inventory transformation, companies must look beyond reorder points and carrying costs. It takes people adopting change, systems aligned to reality, and partners who’ve done it before. The following insights show what that looks like in action.

Sustainable Inventory Fixes Require Buy-In at Every Level

Our approach integrates change management from day one. This ensures your frontline teams adopt new SOPs, tech, and KPIs, not just tolerate them. Our Adoption phase includes training and reinforcement that closes the loop between strategy and daily execution.

Sustainable Inventory Fixes Require Buy-In at Every Level

Our approach integrates change management from day one. This ensures your frontline teams adopt new SOPs, tech, and KPIs, not just tolerate them. Our Adoption phase includes training and reinforcement that closes the loop between strategy and daily execution.

Sustainable Inventory Fixes Require Buy-In at Every Level

Our approach integrates change management from day one. This ensures your frontline teams adopt new SOPs, tech, and KPIs, not just tolerate them. Our Adoption phase includes training and reinforcement that closes the loop between strategy and daily execution.

Book a Free 30-Minute Discovery Call

No slide decks. No sales fluff. Just clarity.

Frequently Asked Questions

Improve inventory accuracy quickly by conducting rapid cycle counts and resetting ERP min-max levels. Generate daily exception reports to sustain accuracy.

Improve inventory accuracy quickly by conducting rapid cycle counts and resetting ERP min-max levels. Generate daily exception reports to sustain accuracy.

Improve inventory accuracy quickly by conducting rapid cycle counts and resetting ERP min-max levels. Generate daily exception reports to sustain accuracy.

Improve inventory accuracy quickly by conducting rapid cycle counts and resetting ERP min-max levels. Generate daily exception reports to sustain accuracy.

Improve inventory accuracy quickly by conducting rapid cycle counts and resetting ERP min-max levels. Generate daily exception reports to sustain accuracy.

Improve inventory accuracy quickly by conducting rapid cycle counts and resetting ERP min-max levels. Generate daily exception reports to sustain accuracy.

Improve inventory accuracy quickly by conducting rapid cycle counts and resetting ERP min-max levels. Generate daily exception reports to sustain accuracy.

Improve inventory accuracy quickly by conducting rapid cycle counts and resetting ERP min-max levels. Generate daily exception reports to sustain accuracy.

Why RTG Solutions Group for
Inventory Management Consulting?

We’re operators first, consultants second. We are “boots on the ground” elbow-to-elbow” with your team.

Our proven RTG 4-Phase Approach™ compresses analysis, action, validation, and adoption into one tightly run sprint. You get data-driven fixes, not binders of theory or to-do lists. We lead the implementation. KPIs move within weeks, and your team owns the change on day one.

Content reviewed by:

Khris K. Bhattan, MBA

President, RTG Solutions Group.

Khris has 25 years’ experience as a results-oriented leader who invokes a culture of continuous improvement. He has developed systematic solutions in Manufacturing Operations, Inventory, Quality and Material Management, Engineering, Supply Chain, Training & Development and Learning Management Systems. He has led100+ optimization projects across military, industrial, and retail sectors. LinkedIn profile →